We've been busy at the wood shop creating custom "barn" or sliding doors for two separate rooms in the house. Being that each door opening was a unique size, the process enabled us to custom size the doors to our needs.
Making sliding barn doors can be a rewarding and creative DIY project that adds a rustic and charming touch to your home. Whether you're looking to create a space-saving solution or simply want to enhance the aesthetic appeal of a room, sliding barn doors can be a stylish and functional addition. Here's a step-by-step guide to help you make your own sliding barn doors:
Materials:
- Wooden planks or panels (for the door)
- Plywood (for the door backing)
- Wood glue
- Wood screws
- Wood stain or paint
- Sliding door hardware kit
- Drill
- Circular saw or handsaw
- Sandpaper
- Measuring tape
- Pencil
Steps:
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Measurements:
- Measure the door frame or opening where you intend to install the sliding barn doors.
- Determine the desired height and width of the doors based on your measurements.
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Select Wood:
- Choose the type of wood you want for your barn doors. Popular options include pine, cedar, or reclaimed wood for a more rustic look.
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Cutting:
- Using a circular saw or handsaw, cut the wooden planks or panels to the desired dimensions for the doors.
- Cut a piece of plywood to serve as the backing for the door.
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Assembly:
- Lay the wooden planks or panels side by side, ensuring they align evenly.
- Apply wood glue to the edges of the planks and press them onto the plywood backing.
- Secure the planks in place with wood screws, ensuring a sturdy bond.
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Sand and Finish:
- Sand the entire door surface to smooth out any rough edges or imperfections.
- Apply a wood stain or paint of your choice to achieve the desired finish. Allow it to dry completely.
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Install Hardware:
- Purchase a sliding door hardware kit, which typically includes a track, rollers, and other necessary components.
- Follow the manufacturer's instructions to install the sliding door hardware on the wall.
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Mounting:
- Attach the rollers to the top of the barn door according to the hardware kit instructions.
- Hang the door on the track and ensure it glides smoothly.
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Test and Adjust:
- Test the sliding function of the door to ensure it opens and closes smoothly.
- Make any necessary adjustments to the hardware for proper alignment.
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Final Touches:
- Add any additional decorative elements or hardware, such as handles or pulls, to enhance the overall appearance.
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Installation:
- Mount the track on the wall according to the manufacturer's guidelines.
- Hang the door on the track and make sure it slides smoothly.
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